Metallic Bail

where M-N is a metallic–non-metal blended that is a ceramic and A is an active metal.

From: Advances in Brazing , 2013

Backdrop of nanomaterials

Muhammad Rafique , ... Aqsa Tehseen , in Chemical science of Nanomaterials, 2020

four.two.ane.3 Metallic bonds

Metallic bonds are formed when the charge is spread over a larger distance as compared to the size of single atoms in solids. More often than not, in the periodic table, left elements form metallic bonds, for example, zinc and copper. Considering metals are solid, their atoms are tightly packed in a regular organization. They are so shut to each other so valence electrons can be moved away from their atoms. A "sea" of free, delocalized electrons is formed surrounding a lattice of positively charged metal ions. These ions are held by strong bonny forces to mobile electrons; in this style, metal bonds are formed as shown in Fig. 4.half dozen [viii].

Effigy 4.half dozen. Schematic of metallic bonding in a slice of metal.

Metal bonds are also formed past the substitution of binding electrons without asymmetric dispersal of the electron density. A single covalent bond takes place when the exchange of electrons follows only 1 direction. While a metallic bond is formed when the exchange of electrons occurs in dissimilar spatial directions and is likewise combined with a high mobility of the binding electrons. A 3D construction of equal bonds is formed when there is a simultaneous being of bonds in several asymmetric directions. Moreover, clusters are formed when the smallest quantity of atoms is involved in the bonding. Solids are mostly conductive in nature due to the high movement of the binding electrons as shown in Fig. 4.vii [7,10].

Figure iv.7. Comparison of free energy levels of metallic nanoparticles (right) and molecules (left).

Reprinted from M. Kohler et al., Molecular Basics, Wiley Books, 2007, with permission from John Wiley and Sons.

In micro- and nanotechnology, metal bonds are of great interest due to the wide-spread application of semiconductors and metals as electronic or electric materials in dissimilar devices. Moreover, metal bonds enable the connectedness of both thermal and electrical conductivity at boundaries between several alloys and metals. In nanotechnology, metal bonds serve as tunneling barriers recognized by local restrictions of electron mobility. Additionally, for magneto-resistive sensors, different arrangements of ultrathin magnetic layers have the ability to change the magnetic properties with constant electrical conductivity [vii,11].

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CRYSTAL Structure OF THE METALLIC ELEMENTS

Due west. STEURER , in Physical Metallurgy (Fourth Edition), 1996

ii.1.two. The metallic bail

The metallic bail can be described in a similar manner equally the covalent bond. The main difference between these 2 bond types is that the ionization energy for electrons occupying the outer orbitals of the metallic elements is much smaller. In typical metals, similar the alkali metals, these outer orbitals are spherical southward-orbitals assuasive overlapping with up to 12 further southward-orbitals of the surrounding atoms. Thus, the well-defined electron localization in bonds connecting pairs of atoms with each other loses its meaning. Quantum-mechanical calculations show that in large agglomerations of metallic atoms the delocalized bonding electrons occupy lower free energy levels than in the complimentary atoms; this would non be truthful for isolated "metallic molecules". The metal bond in typical metals is non-directional, favoring structures corresponding to closest packings of spheres. With increasing localization of valence electrons, covalent interactions crusade deviations from spherically symmetric bonding, leading to more than complicated structures.

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Introduction

Peter Rhys Lewis , Colin Gagg , in Forensic Polymer Engineering, 2010

Covalent bonds

Excluding the metallic bond, covalent bonds occur when elements combine together and class a stable compound. The simplest example is the hydrogen molecule, written symbolically as H 2, because information technology is a compound of two hydrogen atoms linked past a single covalent bond:

H H

The bail is symbolised past the line between the two atoms, and hydrogen is said to be a diatomic molecule. It exists equally a gas nether normal conditions, is the lightest gas known and then has been used for lifting airships, for example. Information technology is highly explosive in mixtures of air or oxygen, a trouble encountered in a range of failing products. It occurs in a similar covalently bonded form in many compounds with carbon, such as in the thermoplastic polyethylene:

CH 2 CH 2 north

This representation is known as a echo unit, considering when repeated endlessly, it creates a very long concatenation molecule. The existent textile is thus made from a mixture of such long chains. Structural complication occurs when further groups are added to the simple PE repeat unit of measurement, and then polypropylene has a methyl group added:

CH 2 CH CH 3 n

But hydrogen also occurs in more circuitous repeat units, non only with carbon only too with other elements such as nitrogen and oxygen, as in the thermoplastic material nylon six, with repeat unit of measurement:

CO CH 2 CH ii CH two CH 2 CH 2 NH northward

All polymers can be described by a repeat unit, or combination of different repeat units (copolymers), equally shown for a few simple polymers in Table i.1. The monomers from which they are made are also shown, together with the molecular weight of the echo unit (M R). The latter can be calculated using standard diminutive weights and knowing the repeat unit formula. Thus since the atomic weight (relative atomic mass) of carbon and hydrogen are 14 and ane respectively, Yard is (two   ×   12)   +   (4   ×   one)   =   28. Copolymer construction gives an added level of complication, as shown in Fig. ane.1 for the various structures formed from styrene, butadiene and acrylonitrile monomers.

Table 1.i. Repeat units and size in some common polymers

Polymer Monomer Repeat unit M R
PE CH2  =   CH2 —[CHtwo—CH2]— 28
PP CH2  =   CHCH3 —[CH2—CHCH3]— 42
PVC CHii  =   CHCI —[CHtwo—CHCI]— 62.5
PS CH2  =   CHCsixH5 —[CH2—CHC6Hfive]— 104
BR CH2  =   CH—CH   =   CHii —[CHii—CH   =   CH—CHii]— 54
NR CH2  =   CH—C(CH3)   =   CH2 —[CHtwo—CH   =   C(CH)three—CHtwo]— 68
CR CH2  =   CCI—CH   =   CH2 —[CHii—CCI   =   CH—CHii]— 88.5
PA6
—[NH—(CH2)v—CO]— 113
PA 6,6 HO 2 C CH two 4 CO 2 H H 2 N CH two 6 NH 2 —[NH—(CH2)six—NH—CO—(CH2)4—CO]— 226

1.one. Co-polymer repeat units.

Polymers can also be classified every bit thermoplastic and thermoset, terms which describe their behaviour on heating. Thermoplastics can exist heated repeatedly with footling change in properties, while thermosets cross-link on heating. Cross-linking binds all the concatenation molecules together by covalent bonds, then that the shape of the material is permanent when the reaction has occurred (Fig. 1.2). Thermoplastic polymers comprise the bulk of synthetic polymers, although thermosets are a small-scale just of import form of polymers for adhesives (such as epoxies) and composite materials, where they are used as the matrix to bind reinforcing fibres together (epoxies and polyesters for example). Although all polymers tin can be formed into fibres, a small class of thermoplastics have traditionally been used in fibre form. They include nylon six, nylon 66 and PET (polyethylene terephthalate). Natural fibres such every bit silk and cotton wool are also important for textile manufacture.

1.2. Cross-linking of natural prophylactic.

Even so another fashion of classifying polymers is by the way they are fabricated. The wide sectionalization is between chain-growth and step-growth polymers, the onetime made by initiating chains using special catalysts then that long bondage grade very quickly from monomer (Thou):

nM M n

Examples include PE, PP and polystyrene, and they usually possess a double covalent bond, from which reaction occurs. Step-growth polymers are fabricated past each monomer unit reacting one at a time with some other monomer:

Thou + Yard Chiliad M + M M Chiliad G .....

Examples are common, with all nylons, PET, polycarbonate among those formed stepwise. Loftier molecular weight polymer is achieved simply slowly, and molecular weights of commercial grades tend to be relatively low compared with chain growth polymers. The molecular weight is simply the molecular weight of the echo unit (K R) multiplied by the number of units in each concatenation (n):

1.1 Grand = n One thousand R

In most polymers, there are chains of different length, so two means of defining the average are the number average and weight boilerplate molecular weights, Yard ¯ n and M ¯ w respectively:

1.ii G ¯ n = i N i Grand i i Northward i

and

ane.3 G w ¯ = i W i Thou i i W i = i N i M 1 2 i N i 1000 i

where N i are West i the number of concatenation molecules of molecular weight M i respectively. The weight average molecular weight is always greater than the number average except for monodisperse polymers.

An important unmarried variable which defines the latitude of chain distribution is the dispersion, D:

ane.4 D = G ¯ n / M ¯ north

When all the bondage are of equal length, D must exist unity and One thousand ¯ w and Grand ¯ n are identical. Such so-chosen monodisperse polymers can be made, but commercial polymers are ordinarily polydisperse. For step-growth polymers, D  =   2, and chain growth systems produce much greater dispersities (typically about ten).

In three dimensions, covalent carbon with single bonds is tetrahedral (Fig. 1.3), that is, the four unmarried bonds bespeak to the corners of a tetrahedron if the carbon atom is at its middle. If generated regularly in space, it generates the diamond structure, merely by contrast, graphite is the more common grade of carbon found in nature, where the carbon atoms are arrayed in flat sheets. This is due to the trigonal bonding present in double-bonded carbon. The three bonds signal to the corners of an equilateral triangle with carbon at the middle. Polyethylene forms a linear chain, but withal preserving the tetrahedral shape of the carbon bonding with the hydrogen atoms. Information technology forms a linear zig-zag conformation when crystalline (Fig. one.4).

one.3. Tetrahedral carbon atom.

1.four. Diverseness of carbon structures.

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Brazing of metal and ceramic joints

S. Hausner , B. Wielage , in Advances in Brazing, 2013

12.7 Exam methods for brazed metal–ceramic compounds

Examination methods for brazed metal–ceramic compounds include strength tests (mostly bending tests) and optical and scanning electron microscope studies. Because of the usual high handful of strength values in ceramic materials, bending tests of metal–ceramic compounds as well lead to very loftier scattering values of up to ±   50% compared with the hateful. sixteen Weibull diagrams and parameters, which are standard in ceramics research, 38 can be used to evaluate the forcefulness values to base the measured values on a statistic. The bending test with iii-signal bending measures a higher forcefulness than the four-indicate bending examination, because the influence of the book on the strength is of considerable importance for ceramic materials. Due to the larger stressed volume, the failure probability for the four- point bending test is college, and lower forcefulness values are determined. Therefore, when specifying strength values, information technology is crucial to ndicate whether the three- or the iv-point bending test is used. Besides, the geometry of the test specimens should be given, since the strength values are geometry dependent. For this reason, transferability of values is hard. The adamant information tin simply be used for comparative purposes. 16

Furthermore, strength can be assessed past a shear exam. Here, ii butt-brazed sample plates are sheared off in a special test device. Merely fifty-fifty here the transferability of test results is complicated due to the geometry dependence. 16 The tensile test, which is widely used for testing metallic materials, is rarely practical in testing metal–ceramic compounds because the treatment of the ceramic for fixing is very problematic. In addition, ceramics are known to exhibit only a low tolerance to tensile stresses. sixteen

For certain applications, e.chiliad. in power electronics, an examination of the gas tightness of the brazed seam is of great interest. The examination is usually done on a real component using a leak detector (e.chiliad. the helium leak test). Depending on the application, the testing of thermal daze resistance, creep behaviour and oxidation resistance are further possible examinations of metal–ceramic compounds. xvi

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A Review of Materials Science

Milton Ohring , in Materials Science of Thin Films (2nd Edition), 2002

ane.4.3.1 Metal

The so-chosen metallic bond occurs in metals and alloys. In metals the outer valence electrons of each cantlet form part of a collective complimentary-electron cloud or gas that permeates the entire lattice. Even though individual electron–electron interactions are repulsive, at that place is sufficient electrostatic attraction betwixt the gratuitous-electron gas and the positive ion cores to cause bonding.

What distinguishes metals from all other solids is the power of the electrons to readily answer to practical electric fields, thermal gradients, and incident calorie-free. This gives rise to loftier electric and thermal conductivities also as loftier optical reflectivities. Interestingly, comparable backdrop are observed in liquid metals, indicating that aspects of metallic bonding and the free-electron model are largely preserved even in the absence of a crystal structure. Metal electrical resistivities typically ranging from 10−5 to 10−6 ohm-cm should be contrasted with the very much larger values possessed past other classes of solids.

Furthermore, the temperature coefficient of resistivity is positive. Metals thus go poorer electric conductors as the temperature is raised. The reverse is true for all other classes of solids. As well, the conductivity of pure metals is always reduced with low levels of impurity alloying, a behavior reverse to that of other solids. The effect of both temperature and alloying element additions on metallic conductivity is to increase electron scattering, which in effect reduces the cyberspace component of electron motion in the direction of the applied electric field. Interestingly, the electrical properties of metals differ little in film relative to bulk grade. Ionic and semiconductor solids behave quite differently in this regard. In them greater accuse carrier production and higher electrical conductivity is the event of higher temperatures and increased solute additions. Furthermore, there are by and large very large differences in bulk and sparse-film electrical behavior.

Bonding electrons in metals are not localized betwixt atoms and non-directional bonds are said to exist. This causes atoms to slide past each other and plastically deform more readily than is the case, for example, in covalent solids that have directed atomic bonds.

Examples of thin-metallic-film applications include contacts and interconnections in integrated circuits, and ferromagnetic alloys for information storage applications. Metal films are besides used in mirrors, optical systems and for decorative and protective coatings of packaging materials and various components.

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Fluxless brazing of aluminium

D.K. Hawksworth , in Advances in Brazing, 2013

19.four.ane The metal bail

To create a thermally induced metallic bond between aluminium components, changes in the side by side surface phases are necessary. Metallurgical and chemical processes accept identify both on the surface and within the materials during brazing. Changes in the adjacent surface phases are necessary to let the atoms of the metallic or alloy to contribute electrons to the formation of an 'electron deject', which is shared by the entire solid, and thus the formation of a metallic (interatomic) bond. A metal bail is characterized past the conduction of electricity and heat, which is a upshot of the free motility of electrons through the matrix of positive metallic ions.

During brazing, molten filler metal must wet and menstruation across the surface of a solid base core alloy of the brazing sail in order to grade a good braze joint or brazing fillet. Spreading and wetting will be influenced by the thickness, morphology and composition of the reaction layer. The contact angle is a function of temperature and time and tin be attributed to the effects of alloying (base metal dissolution) and composition. These factors all alter interfacial energies and the tendency to approach equilibrium. Wetting is a function of the braze filler metallic, and the nature of the surface to be joined. In order to wet well, a molten metal must exist capable of dissolving or alloying with some of the metal on which information technology flows, to class a thin reaction layer. Joint strength is influenced by the reaction layer thickness and morphology.

Surface cleanliness affects wetting. Grit particulates, residual grease and car oils, and surface oxides can impede the uniform wetting and spreading of a molten filler metal. The side by side surfaces of the parts that are to be brazed must therefore exist kept complimentary of such contaminants. The presence of adsorbed molecules on a metallic surface markedly reduces the solid/vapour surface energy. This increases the contact angle and retards wetting; hence the importance of make clean brazing surfaces. The presence of an oxide layer and small amounts of impurities on the surface can impact the liquid/vapour surface energy. The office of a flux is to remove the oxide layer in the area to exist brazed, expose make clean base metallic and preclude re-oxidation.

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Ceramic matrix composite thermal barrier coatings for turbine parts

S.One thousand. Naga , in Advances in Ceramic Matrix Composites, 2014

21.1 Introduction

A thermal barrier coating (TBC) system typically consists of a metallic bond coat (MCrAlY where M is nickel, cobalt, iron or a combination of these elements) and a ceramic acme coat usually applied onto a super-alloy substrate. It is important to mention that the durability of a MCrAlY coating depends not only on its composition, but also on the surface technology technique. Gurrappa 1 showed that the ideal composition of MCrAlY is 22   wt% cobalt, 12   wt% aluminium, 18   wt% chromium, 0.5   wt% yttrium and the balance nickel. He claimed that the superior performance of this coating is due to its ability to form a compatible protective and adherent alumina scale over its surface during high-temperature corrosion.

The metallic bail coat is applied using air plasma spraying (APS), low-pressure plasma spraying (LPPS) or vacuum plasma spraying (VPS). More than recently the high-velocity oxyfuel flame (HVOF) technique has been used to apply denser bond coats. ii , 3 The sol-gel process is versatile and can produce either sparse or thick deposits. 4 The master reward of this method is the low crystallization temperature, which is much lower than conventional processes. This allows the synthesis of reactive nanometric powders. It is a non-directional deposition technique, unlike plasma spraying and electron axle concrete vapour deposition (EB-PVD). Multilayers with graded porosity tin exist prepared via this technique. 5 , 6

The selection of TBC materials is restricted by some bones requirements: (1) high melting point, (two) no stage transformation between room temperature and the operating temperature, (iii) low thermal conductivity, (four) chemical inertness, (5) thermal expansion matching that of the metal substrate, (6) good adherence to the metallic substrate and (7) depression sintering rate of the porous microstructure. 7 , 8 The barriers protect engineering components from high-temperature environments. 9 , 10 A typical case of a thermal barrier coating material is partially stabilized zirconia (PSZ). 9

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THERMAL Bulwark COATINGS (TBCs)

Sudhangshu Bose , in High Temperature Coatings, 2007

Role of Thermally Grown Oxide (TGO)

The TGO plays the critical function of binding the ceramic layer to the metallic bond coat deposited on the substrate. The composition of the TGO, as discussed earlier, is predominantly α -Al twoOthree for alumina-forming bail coats. For NiCoCrAlY bond coats, minor amounts of spinels (Ni, Co)(Al, Cr)twoO4, and occasionally NiO, are likewise found, particularly in the region of the TGO closer to the bond coat. The growth rate of the TGO affects the eventual spallation of the TBC when it is cycled to high temperature in an oxidizing environment. Experimental and field data from aircraft gas turbine engines propose that typical TGO thickness at TBC spallation is in the vi to seven μm range and certainly below x µm. Based on electron microscopic characterization, the general microstructural features of the TGO formed on overlay coatings of MCrAlY composition accept been modeled by Lelait et al. (1992) (Fig. 7.23).

Figure 7.23. Microstructure model of TGO on Marcy bond glaze (50. Lelait, S. Algerian, and R. Mevrel, Alumina scale growth at zirconia–MCrAlY interface: A microstructural written report, J. Mater. Sci., 1992, 27, v–12).

Reproduced with permission from Springer.

As can be seen from the model, the alumina grains at the TGO metal interface are large and elongated. The morphology is such that oxygen diffusion in the alumina grains is faster than aluminum diffusion. Yttrium segregates at the oxide grain boundaries either as garnet, YiiiAl5O12, or as finer precipitates. Zirconium is likewise found inside the TGO, leading to the speculation that some of the alumina has formed at the expense of the reduction of zirconia at high temperature (∼1200°C, 2192°F), where such reduction is thermodynamically viable.

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Nitinol; A Metal-Alloy With Memory

Frederick E. Wang , in Bonding Theory for Metals and Alloys (2d Edition), 2019

five.2.2 "Covalent" vresus "Metallic" Bond in Nitinol

In the absence of hybridization, s-orbital leads to the formation of "metallic" bond (nondirectional), whereas d-orbital leads to the formation of "covalent" bail (directional). This means the d-orbital of Ti is potentially capable of forming "covalent" bail with the d-orbital of Ni, provided the free energy level of the two d-orbital from Ti and Ni is not too far apart. Now, permit us correspond this energy level difference as Δ   Ed (Ti-Ni). Analogously, there would be Δ   Due eastd (Ti-Co) and Δ   Ed (Ti-Fe). From Fig. 5.five, nosotros see that the order of magnitude for the three Δ   Eastwardd'south should be

Δ Eastward d Ti - Ni > Δ E d Ti - Co > Δ E d Ti - Fe .

We shall show that this is indeed the example. All three intermetallic compounds, TiNi, TiCo, and TiFe, are known to form CsCl-blazon crystal structure at high temperatures. Since Δ   Ed (Ti-Ni) is the largest among the 3 systems, one can expect that "covalent" bond formation between Ti and Ni through d-orbital shall be about difficult and, even if information technology did grade, its stability should exist the least amidst the three. At this indicate, we shall discuss somewhat on the stability of the diminutive orbital in general. That is, atomic orbital can be elevated to a college free energy level at college temperature. This is illustrated in the example of TiO and NiO; where at room temperature, TiO has a fcc (Fm3m) structure [29], while NiO has a rhombohedral construction [30]. But, above 275°C, NiO transforms into a fcc (Fm3m) structure identical to that of TiO at room temperature. This is to say that the Δ   Due eastd (Ti-Ni) is non a constant, only varies as a function of temperature. In fact, it should exist inversely proportional to the temperature, i.e., the college the temperature, the smaller the Δ   Ed (Ti-Ni) will be. Thus, at about 1200°C where TiNi is formed, the Δ   Due eastd (Ti-Ni) is small and poses no hindrance to the formation of covalent bond betwixt Ti and Ni. However, equally the temperature is lowered, the Δ   Ed (Ti-Ni) becomes increasingly large such that the covalent bond already formed betwixt Ti and Ni becomes less and less stable compared to the southward-orbital (metal bond). At some point, as the temperature continues to decrease, covalent bonds will break up to form metallic bonds in order to minimize the total energy. And such an electronic orbital change will lead to an interatomic distance alter, at which if the temperature is high enough for diffusion, it will atomic number 82 to a structural alter. Even so, if the temperature was too low for diffusion to occur, the simply way to accommodate the interatomic distance change is through a diffusionless transformation (i.e., a martensitic transformation). This, in essence, is the electronic picture of martensitic transformation in Nitinol. Nosotros shall now compare this picture against other related observations.

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Nitinol; A Metal-Alloy with Memory

Frederick E. Wang , in Bonding Theory for Metals and Alloys, 2005

two.2 'Covalent' vs. 'metallic' bond in Nitinol

In the absence of hybridization, s-orbital leads to the formation of 'metallic' bond (non-directional) whereas d-orbital leads to the formation of 'covalent' bond (directional). This ways the d-orbital of Ti is potentially capable of forming 'covalent' bond with the d-orbital of Ni, providing the free energy level of the two d-orbital from Ti and Ni are not too far apart. Now, permit us correspond this free energy level difference equally ∆Ed (Ti-Ni). Analogously, there would be ∆Ed (Ti-Co) and ∆Ed (Ti - Fe). From Fig. 5 we meet that the gild of magnitude for the three ∆Ed's should exist

Δ Eastward d Ti Ni > Δ Eastward d Ti Co > Δ East d Ti Fe .

We shall show that this is indeed the case. All iii inter-metallic compounds, TiNi, TiCo and TiFe are known to grade CsCl-blazon crystal construction at high temperatures. Since ∆Ed(Ti-Ni) is the largest among the three systems, one tin expect 'covalent' bond formation between Ti and Ni through d-orbital shall be well-nigh hard and even if it did class, its stability should be the to the lowest degree amongst the three. At this point we shall discuss somewhat on the stability of the diminutive orbital in general. That is, diminutive orbital tin be elevated to a higher energy level at college temperature. This is illustrated in the example of TiO and NiO; where at room temperature, TiO has a fcc (Fm3m) structure [29] while NiO has a rhombohedral structure [30]. But, higher up 275   °C, NiO transforms into a fcc (Fm3m) structure identical to that of TiO at room temperature. This is to say that the ∆Ed (Ti-Ni) is non a constant only varies as a function of temperature. In fact, information technology should exist changed proportional to the temperature, i.e., the higher is the temperature, the smaller the ∆Due eastd (Ti-Ni) volition exist. Thus, at most 1200   °C where TiNi is formed, the ∆Eastd (Ti-Ni) is modest and poses no hindrance to the germination of covalent bond between Ti and Ni. Nevertheless, equally the temperature is lowered, the ∆Ed (Ti-Ni) becomes increasingly big such that the covalent bond already formed between Ti and Ni becomes less and less stable compared to the s-orbital (metallic- bond). At some point, as the temperature continues to decrease, covalent bonds volition pause-upward to form metallic bonds in order to minimize the total energy. Such an electronic orbital change will lead to an interatomic distance change, at which if the temperature is high enough for diffusion, it will lead to a structural change. Still, if the temperature was as well low for diffusion to occur, the only style to adapt the interatomic distance alter is through a diffusionless transformation (i.e., a martensitic transformation). This, in essence, is the electronic picture of martensitic transformation in Nitinol. We shall now compare this moving-picture show against other related observations.

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